Active Baby Boomers Drive Medical Manufacturing…Find The Right Precision Oriented Prototype Manufacturer

Aging baby boomers don't fit the stereotype of the doddering 50 going on 60 somethings retiring to a life of knitting sweaters and lake fishing. These folks are active, with a lust for life that would rival any 20 something. They are bungee jumping, bicycling, sky diving, night clubbing and simply getting the most out of their retirements should they had the good fortune to leave the working world behind.

Because of this, there is a desire for Boomers to not only live fully, but be more healthy while doing it. As these seniors have the cash to back up their demands, many in the precision prototype manufacturing and machining fields are listening.

Original Equipment Manufacturers (OEM's) Heed The Call

Part of living healthy is making sure you receive adequate medical care and assistance as you get older. OEM's (original equipment manufacturers) are bringing new innovative product into the fold, creating working models that allow them to bring usable products to the market place faster than ever before. These products often include, but are not limited to, medical supplies, cutting edge equipment and devices, surgical tools, implants, spinal and related trauma implants and prosthesis. Because medical related products and components have to be created to exacting specifications, OEMS often work in conjunction with reliable machinist engineers to bring highly effective tools into he medical marketplace for Baby Boomer use.

EDM and CNC Machining

When precision has to be the name of the game, many medical parts and device engineers turn to machining shops to craft their one of a kind models. These highly trained trade engineers understand what's at stake and have the skill and expertise needed to craft quality product using the latest in machining appliance and techniques.

Among the most tried and true is the use of EDM and CNC machining to craft precision instruments and parts:

EDM (Electrical Discharge Machining) also called spark machining, EDM's are able to craft even the smallest components to such exacting precision that the devise is mathematically sound and proportional. The qualified engineers trained in  handling the complex machinery that creates numerous types of instruments and devices, truly comprehend the importance of their task and take nothing for  granted during the creation of the requested prototype. The process begins after a workpiece is introduced into the machine for erosion and shaping. Material is slowly but surely removed via a series of electrode inspired discharges, with the tool-electrode aiding  the shaping and the workpiece-electrode training the object for stability. The surface is then carefully sculpted and manipulated to obtain the desired shape.

CNC (Computer Numerical Control)– Like EDM's, CNC machines are reliable, time tested machining instruments. As a tool, CNC's often assist in crafting high quality parts for a large variety industries. The wonderful hing about CNC's however, is that they don't have to be constantly stood over and manned. Once a skilled machinist gets the ball rolling, the CNC will work on its own to fabricate parts with expert efficiency. Just as with EDM machines, there are a large variety of CNC machines that provide pretty much the same functionality, but in different ways. Although some CNC machines can be sold as hobby instruments, the large bulk of them are used  in the manufacturing field for the creation of quality parts.

Industrial CNC

Most CNC industry grade cutters are millers, lathes or grinders. The type of machines used will depend on the project. Reputable shops generally have more than one EDM or CNC machine in house. Medical suppliers and engineers shopping for a renowned company to bring their designs to life, should tour a local ISO 9001:2008 certified machinist to see what options exist for their next, big project.

Meeting complex boomer needs in a changing economy

As the current economy continues on an upswing, many machinists and related shops have begun to hire on new blood and purchase the latest and greatest in quality EDM and CNC machines. In turn, the medical establishment has been turning to machinist engineers to help them create the latest and greatest products that will accommodate the lives of our senior aged citizens.

As the needs of this large, aging demographic continues to grow, many machinists  are finding  s way to  reduce costs so they can offer medical suppliers and engineers a variety of effective options that will keep clients happy while allowing the shop to turn a profit. Indeed, it is a harmonious relationship that is beneficial to involved  parties and allows  room for innovation and  creativity in the medical fields. To that end,  medical engineers and machinists will continue to work in conjunction with one another to craft a brighter future not only for baby boomers, but for the rest of us, who will one day be vibrant seniors looking for way to remain youthful, energetic and vibrant.

General Prototype and Production Manufacturing Services
Visit www.ArbiserMachine.com | Perfecting Speed & Precision
Phone: 770.939.1240

-- Why Use Arbiser Machine for Your Prototyping and Component Creation Projects?
-- 4 Hour Quote: Got drawings? Send them our way and let us take a look.
-- Perfectly Functioning and Non Functioning Prototypes To Spec

CNC Machining is the Most Accurate Process for Prototyping

With advent of 3D Printing and Computer based design systems, some creators may over look a tried and true type of machining that provides precision models with high class 3D features. While many forms of model building can produce moving parts, CNC machining enables a designer or engineer to craft one of a kind models to spec. This further enable the prototype builders to come as close to the end product as is currently possible.

Rapid CNC Milling and Turning

CNC milling has been apart of the manufacturing industry for decades. Machinist engineers often turn to the process when they desire to produce parts and components that require the utmost precision and intricacy of design. CNC, e.g., computer numerical control equipment uses routers and grinders to achieve a finished product and although the process is largely computerized, it has to be overseen and guided by a skilled machinist who knows how to achieve optimum results.

These precision engineers utilize computer aided designs or CADs to implement codes based on mathematical formalizations to create even the most complicated parts. The base is generally an industrial grade material such as metal or plastic, which is shaped to form the complex parts needed for a final build. Depending on how large or small the project is, the procedure can take days to weeks to complete.

From Concept to End Product-Development

A reputable CNC machinist and/or machining shop will start with their clients base art or drawings prior to taking the next step of factoring out size and scale. Once that is determined, the CNC engineer can set up the equipment and begin to craft to object's moving parts. Prior to this however, is the all important choice in material. The chosen substance has to be able to withstand intense machining. From wood, to plastic and a plethora of metals, there are numerous industrial grade products to choose from in order to get started. After the proper material's are obtained, the CNC machinist begins to craft each individual piece. This is where the machinist 's skill and artistry come into play.

Fully Working Models

At the production end of things, the CNC machine does a good bit of the work, shaping the product to exacting specs so that it comes as close to the end product as possible. Because a CNC machine can quickly and efficiently create a fully functioning prototype that can be presented at trade shows and to potential investors, it can easily evolve around the customer's scheduling needs. This makes CNC machining one of the best options for amazing results that are affordable and long lasting. Be sure to comparison shop when on the market for quality CNC prototype creation. The best machining shops are ISO 9001:2008 certified, so be sure to inquire about this aspect prior to doing business with any parts or prototype manufacturing company.

Reference:  DMG MORI Hosts Nationwide Open House, Grand Opening Events

Why Healthcare Systems Should Stay Away From Rapid Prototyping Manufacturing 
600 words OVERVIEW

Speed and efficiency can go hand and hand, but at times, depending on the processes or protocols used, it can mean a loss of production quality. This can be especially true when creating mechanized tools and parts. Dealing with the wrong machining processes can produce instruments that may not be up to par. This is problematic in the health care industry where human lives can literally hang in the balance. For this very reason, healthcare engineers may want to steer well clear of Rapid Prototype manufacturing to meet equipment crafting needs.

What is Rapid Prototype Manufacturing?

Rapid Prototype Manufacturing is a process used to build to scale visual or working models via CAD (computer assisted design). The end product is often created utilizing additive layering technology to bring to life a prototype that will be true to the designer's ideals. The process has been used in a number of industries with even sculptors and animators creating characters and works of art that can literally exist into a 3D, real world space.

The medical profession uses scale prototyping as well to produce life enhancing or even life saving equipment and components. These tools are generally designed to be primarily used in the health related fields. It all begins with the formulation of geometric data that is comprehensively evaluated so that all the necessary parts can be  aligned for precision building and eventual display.

The  Disadvantage in The Heathcare Fields

The term Rapid Prototype Manufacturing is a bit of a misnomer in that it can take several hours or days to create a working model. Adding to this inconvenience is the fact that it can be hard on budgets, as the equipment to craft these models  can be rather expensive. The resin and additives used for prototype crafting is not up the health system standards, as these materials can be rough  or hard to smooth. Medical equipment and tool surface finishes have to be precise .

End product durability is also called into question, as additive based substances generally cant weather a lot of wear and tear. To date, this relatively new technology is not compatible with the extremely comprehensive reliability needs of the medical establishment. Although many in the machining field feel the technology will eventually evolve to a more stable platform, and has a lot a of promise, it just isn't there yet.

Alternatives to Rapid Prototype Manufacturing

EDM (electrical discharge machining) and CNC (computerized numerical control) milling and turning are time tested, viable options with stellar reputations in the machining fields. Expert machinists often use these processes to craft high quality parts, components and prototypes that easily fit contemporary medical needs. Both of these techniques utilize state of the art equipment that can craft parts easily without sacrificing end product quality. Custom finishes are often flawless and up to International as well as AMA standards.

Because many shops that utilize CNC and EDM machining techniques must be ISO 9001:2008 certified, purchasing agents and clients are all but guaranteed  superior merchandise at a fraction of costs.

Do Your Homework

Be sure to shop around for the best deals and try to locate the shops with great reputations in the manufacturing industry. Start by  checking to see if the manufacturer is ISO 9001:2008 certified. Once you verify that they are, schedule an appointment to take a tour around the facility if allowable, and speak to any qualified machinist on hand. A reliable company won't mind assisting clients in their search, which, in the end, could lead to a nicely made prototype that is sure to get the designers the result they want, without ever having to sacrifice excellence.


General Prototype and Production Manufacturing Services
Visit www.ArbiserMachine.com | Perfecting Speed & Precision
Phone: 770.939.1240

-- Why Use Arbiser Machine for Your Prototyping and Component Creation Projects?
-- 4 Hour Quote: Got drawings? Send them our way and let us take a look.
-- Perfectly Functioning and Non Functioning Prototypes To Spec
-- Arbiser Machine to supplies customers with detail oriented service at affordable prices.

Prototyping Operations: Spinal Surgery Tools and Implants for Aging Baby Boomer Needs

In the ever evolving world of medical technology, tools and products have remained key in providing patients with quality care and speedy recoveries. To that end, the medical manufacturing industry has worked closely with machinists and engineers to create instruments that enable doctors to uphold the Hippocratic oath of, “First, do no harm”. In the realm of spinal surgery however, this has been a treacherous road to travel. Inherently dangerous, patients as well as doctors risk permanent scars or paralysis with old methods of solving back and vertebral column related ailments .

That is why the cultivation of a tool called NuVasive is so extraordinary. The engineering marvel, created by Jeffrey Castleberry, enables physicians to reduce patient down time with a minimally invasive tool that often allows patients to walk around one day after complicated back surgery. How is this done? Jeffrey Castleberry explains, “In the old days, to make repairs to your backbone, surgeons had to slice you open, peel back the muscle to expose the spine...NuVasive’s tools are designed to allow maximum surgical access while minimizing the soft tissue disruption that often occurs during open spinal surgery.”

So, what is NuVasive? NuVasive is a medical product line that has transformed the spinal surgery industry by crafting tools and equipment that limit trauma to the back and spine during painstaking operations. The complex machinery and parts were carefully designed by Castleberry, who is a self professed machinist by trade. As a qualified and certified machinist, Castleberry more than likely utilizes CNC and EDM style equipment for milling and cutting of his precisions tools. This would explain his unparallelled success in the spinal surgery arena, as this type of equipment can often assist in crafting quality components that will work as needed every time they are utilized,

CNC and EDM machining has been on the forefront of medical technology since manufacturing’s inception, coexisting side by side in a combined effort to provide human beings with quality, dignified care. If Jeffrey Castleberry trusts the machining process to create ground breaking medical instruments, any company looking for expert craftsmanship for their prototypes and designs would need look no further than a professional machining shop to meet their part manufacturing needs.

When seeking such assistance, always make sure the shop is ISO 9001:2008 certified. This is important in that is indicates the company has meet stringent international manufacturing standards and is more than capable of fulfilling your companies needs. Indeed, the field of technology is ever growing and will continue to grow—machining manufacturing will continue to grow along with it.

Reference link:   CNC-WEST online magazine for metal working manufacturing

General Prototype and Production Manufacturing Services

Visit www.ArbiserMachine.com | Perfecting Speed & Precision